Please Note: Lead times vary by design complexity and size, but we aim to deliver samples within 7 days of request.
At CAT, we’re committed to helping our clients bring their ideas to life. Our advanced 3D Printing Services provide rapid prototyping and bespoke flooring accessory solutions for various specifications. We frequently assist customers with initial prototypes for new fabricated flooring accessory product ideas, as well as with new product and concept design.
Prototyping at CAT
Rapid prototyping allows CAT to test new ideas quickly, creating tangible samples that help visualise the final product. By offering both concept drawings and computer-generated models, we give our clients the opportunity to see their ideas take shape before committing to full-scale production.
We are equipped to take designs from simple sketches to full scale models that can be printed and tested. For instance, a basic design could start as a digital 3D model, and then a solid printed prototype, all within a matter of days. This quick turnaround ensures you can move forward with your projects with confidence.
3D Printing Design Facility
Our 3D printing facility is equipped with technology that delivers precise and reliable results. With the ability to print various designs, we cater to clients across industries who need custom prototypes to visualise and test before production.
Benefits of 3D Printing
- Scale prototypes help customers visualise the final product.
- Quick and affordable concept development speeds up the time-to-market for your ideas.
- Customisation freedom allows you to adapt your design to meet specific project requirements.
What material do we use?
Our PLA filament is formulated for enhanced performance, offering excellent strength, low weight, and added flexibility. It maintains the biodegradability and ease of printing typical of standard PLA, while delivering superior mechanical properties.
What Information is needed?
- Basic sketches with key dimensions, a 2D CAD file, or a 3D model of the design.
- We accept a variety of common file formats, including DWG, DXF, STL, STEP, IGES, and OBJ.
Lead Times & Costs
The lead time for your 3D printing project will depend on the complexity and size of the design. However, we strive to deliver 3D printed samples within 7 days of receiving the request.
To receive a quote, simply send us the file or drawing along with the quantity of samples needed. Our team will assess the project and provide an estimate based on the scope and complexity.
Product Development at CAT
At CAT, we are continually evolving our product line and introducing innovative products to the market. Emerging flooring products and evolving customer requirements offer us exciting opportunities to push the boundaries of design. Our commitment to producing the finest-quality flooring trims, stair nosings and accessories ensures that you receive the highest level of craftsmanship and reliability.
Our 3D printing services are integral to this process, enabling us to quickly iterate and refine product designs based on real-world testing. Whether for concept development or final prototype creation, 3D printing allows us to deliver exactly what you need, faster and more cost-effectively.
Our 3D Printing Process: A Quick Overview

Check and Prepare 3D Model for Printing – We check files received and provide lead times and cost for 3D printed samples based on complexity. Upon agreement and receipt of sample order, we prepare the digital 3D model for 3D printing, ensuring accuracy in the final model.

Printing the 3D Sample – Next we set the 3D model up to print and monitor the progress.

Finishing the 3D Print – Once the print is
complete, we refine the model, ensuring a professional and high-quality finish.

Complete Sample with Infill – Our final product includes any necessary infill, reinforcing the structural integrity and ensuring that the prototype meets your design requirements.